Rotoblok SF

Construction of MV type Rotoblok SF allows for flexible putting together boxes of each type of the family. The simple yet robust design ensures operational reliability, safety and arc-proof.
General description

General description

Rozdzielnica Rotoblok SF

Modern, indoor medium voltage Rotoblok SF type switchgear cubicles. They are designed for the distribution of three-phase electricity with 50 Hz rated frequency, and rated voltage up to 25 kV in industrial distribution networks. The switchgears are configured from single typical modules with diverse accessories. The information and technical data included in this catalogue allow the designer to build the switchgear from typical modules.
If different modules or dimensions are needed to configure and design the switchgear, please contact the manufacturer.

Characteristics

Characteristics

The Rotoblok SF switchgear is a two-part, indoor, air insulated switchgear in a zinc galvanized steel cubicle, with a single, primary busbar system. The switchgear is equipped with modern, three-position switch disconnectors and disconnectors in SF6 isolation. Each tank is made from stainless steel, which assures excellent technical condition throughout the switchgear’s life. The switchgear contains a primary busbar and cable compartment, while the arc-proof design ensures a high level of operator safety.

Distribution bays perform the following properties:

  • smaller dimensions (compared to switchgears with air insulated apparatus) maintaining their high electrical parameters, such as: isolation level, rated current and short-circuit current resistance,
  • two-compartment bay design, which allows separation of the primary busbar and power supply cables compartments,
  • high operational reliability,
  • long operation time, without cumbersome service operations,
  • excellent corrosion resistance: switchgear is constructed from zinc coated metal,
  • universality in designing different switchgear configurations with any number of bays,
  • advanced and reliable switchgear switching apparatus including switch disconnectors and GTR SF type disconnectors (ZPUE) and IM6 (SAREL), VB-4S circuit breakers (ZPUE) or circuit breakers from other manufacturers,
  • adapted for the installation of advanced protection and control apparatus,
  • the possibility to mount the switchgear cubicle on the wall helps save space in the distribution room, which is important during modernization and the expansion of existing switchgears,
  • quick and easy access to monitor and maintain the switchgear units,
  • simple operation.
Safety and interlock system

Safety and interlock system

  • arc-proof design - resistance to internal arcing effects,
  • specially reinforced bay structure (enclosures, locks, hinges),
  • mechanical interlocks, which prevent incorrect switching procedures and touching the live apparatus,
  • access to control gear and control circuits is possible when primary circuits are out of the operator’s reach,
  • application of monitoring circuits, signaling, mechanical and electronic position indicators and inspection windows,
  • application of three-position “activate- deactivate- ground” switch disconnectors and disconnectors with mechanical position indicators,
  • application of fast grounding switches with an impulse operating mechanism,
  • application of fast grounding switches with an impulse operating mechanism, which guarantee safety in case of short-circuit.
Basic technical data

Basic technical data

Compliance with standards:
The Rotoblok type switchgear meets the requirements of the following standards:

  • PN-EN62271-1 - “High Voltage Switchgear and Controlgear – Part 1: Common specifications”,
  • PN-EN 62271-200 - “High Voltage Switchgear and Controlgear – Part 200: Altering current metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV”,
  • PN-EN 62271-100 - “High Voltage Switchgear and Controlgear – Part 100: Alternating current circuit breakers”,
  • PN-EN 62271-102 - “High Voltage Switchgear and Controlgear – Part 102: High voltage altering current disconnectors and grounding switches”,
  • PN-EN 62271-103 - “High Voltage Switchgear and Controlgear – Part 103: Disconnectors with rated voltages above 1 kV and up to and including 52 kV”,
  • PN-EN 62271-105 - “High Voltage Switchgear and Controlgear – Part 105: Alternating current switch-fuse combinations”.

Certified by the Electrotechnical Institute.

Technical data:
  Rotoblok SF Rotoblok SF 36
Nominal grid voltage 20 kV 30 kV
Highest apparatus voltage 25 kV 36 kV
Rated frequency/ number of phases 50 Hz / 3
Rated short-time power frequency withstand voltage 50 kV / 60 kV 70 kV / 80 kV
Rated lightning impulse withstand voltage 1,2/50 µs 125 kV / 145 kV 170 kV / 195 kV
Rated continuous current 630 A 630 A
Rated short-time withstand current up to 20 kA (1s) up to 16 kA (1s)
Rated peak current strength up to 50 kA up to 40 kA
Internal arcing class up to 16 kA (1s) 16 kA (0,3s)
Degree of protection  IP4X
Service conditions:
Ambient temperature  
- short-time maximum
+ 40°C
- maximum daily average
+ 35°C
- maximum yearly average
+ 20°C
- lowest prolonged
+ 25°C1)
Relative humidity  
- maximum daily average
95%
- maximum monthly average
90%
- maximum daily average of vapour pressure
2,2 kPa
- maximum monthly average of vapour pressure
1,8 kPa
Atmosphere in installation location no significant salt, steam, dust, smoke,
flammable or corrosive gases pollution,
and no icing, frost and dew
Installation altitude up to 1000 meters above sea level2)
Vibrations vibrations caused by external causes or
earthquakes are not taken into account

Notice:
*1) Unless the control-metering and protection unit manufacturer has stated otherwise.
*2) If the mounting altitude of the switchgear cubicle is higher than 1000 meters above sea level, the level of the switchgear insulation should be adjusted using an indicator compliant to 2.2.1 paragraph regulations of the PN-EN 62271-1 standard.

The maximum transformer power that can be connected and disconnected using GTR SF 2V, GTR SF 2VM and IM6P-TF disconnector depends on medium voltage:
Nominal grid voltage Rated current Maximum transformer rated power
6 kV 44 A 800 kVA
10 kV 57,7 A 1000 kVA
15 kV 61,6 A 1600 kVA
20 kV 57,7 A 2000 kVA
30 kV 24,1 A 1250 kVA

In the Rotoblok SF switchgear, typical fuse links with thermal protection are used in accordance with IEC 282-1, DIN 43625 standards.

Switching units
  • GTR SF 1, IM6S - disconnector with grounding switch,
  • GTR SF 1M - disconnector with grounding switch and engine drive,
  • GTR SF 2V, IM6P-TF - fuse switch with grounding switch,
  • GTR SF 2VM - fuse switch with grounding switch and engine drive,
  • GTR SF 4, IM6P-TD - switch disconnector with grounding switch,
  • VB-4S circuit breaker (or another, after consultation with the manufacturer).
Cable tray under MV Rotoblok SF and Rotoblok SF 36 type switchgears

Cable tray under MV Rotoblok SF and Rotoblok SF 36 type switchgears

The Rotoblok SF switchgear is a two-part, indoor, air insulated switchgear in a zinc galvanized steel cubicle, with a single, primary busbar system. The switchgear is equipped with modern, three-position switch disconnectors and disconnectors in SF6 isolation. Each tank is made from stainless steel, which assures excellent technical condition throughout the switchgear’s life. The switchgear contains primary busbar and cable compartments, while the arc-proof design ensures a high level of operator safety.

Figure 1 - Exemplary performance of the cable tray under the Rotoblok SF switchgear

Propozycja wykonania kanału kablowego pod rozdzielnicą Rotoblok SF

Notice!: Minimum distance from wall – 30 mm

  1. Exemplary bay with 1000, 500, 500 mm width (from the left side)
  2. Tray under the switchgear.
Figure 2 - Exemplary performance of cable tray under Rotoblok SF 36 switchgear

Propozycja wykonania kanału kablowego pod rozdzielnicą Rotoblok SF 36

Notice!: Minimum distance from wall – 100 mm

  1. Exemplary bay with 1450, 750, 750 mm width (from the left side)
  2. Tray under the switchgear.
Figure 3 - Recommended cable tray depth under Rotoblok SF switchgear

Proponowana głębokość kanału kablowego pod rozdzielnicą Rotoblok SF

Figure 4 - Recommended cable tray depth under Rotoblok SF 36 switchgear

Propozycja wykonania kanału kablowego pod rozdzielnicą Rotoblok SF 36

Dry single-core cable
Cable cross section (mm2) Bending radius (mm) Tray depth k (mm)
50 370 400
70 400 430
95 440 470
120 470 500
150 500 550
185 540 600
240 590 700
Dry single-core cable
Cable cross section (mm2) Bending radius (mm) Tray depth k (mm)
50 555 580
70 585 610
95 600 630
120 630 660
150 645 670
185 675 700
240 705 730
Rotoblok SF switchgear cable links

Rotoblok SF switchgear cable links

Feeder bay

Feeder bay

Cable type Cable termination
Producent Type Cable cross-section [mm2]
Cable type: single core
with plastic sleeve, for example,
YHAKXs, YHKX, XUHAKXs,
XRUHKs, ...		 Tyco Electronics POLT-24D/1XI 70-240
Barnier 01100-EUIC
01300-EUEP		 50-240
50-240
F&G EAVI 20
TI-24		 35-240
35-240
ABB SEI (Um ≤ 24 kV)
SEHDI 20.2		 50-240
25-35 and 300-630
3M QT II  
Set number Set number
93-EB 62-1PL
93-EB 63-1PL
93-EB 64-1PL		 5641
5642
5643		 25-95
95-240
240-500
EUROMOLD ITK-224 25-240
CELLPACK Unit number Type  
266438
266439		 CHE-I 24 kV 25-150
CHE-I 24kV 70-240		 25-150
70-240
Transformer bay

Transformer bay

The same as in feeder bays.

Notice:
A cable tray is required under switchgears of any kind. Alternatively, the switchgear can be installed on a high base or elevated floor. If other cable terminations are used, please contact the manufacturer.

Rotoblok SF 36 switchgear cable links

Rotoblok SF 36 switchgear cable links

Feeder bay

Feeder bay

Cable type Cable termination
Manufacturer Type Cable cross-section [mm2]
Cable type: single core
with plastic sleeve, for example,
YHAKXs, YHKX, XUHAKXs,
XRUHKs, ...		 Tyco Electronics POLT-42D/1XI
POLT-42E/1XI		 50-120
150-300
3M QT II  
Set number Set number
93-EB 62-1PL
93-EB 63-1PL
93-EB 64-1PL
93-EB 65-1PL		 5651
5652
5653
5654		 25-50
50-150
120-240
240-630
EUROMOLD ITK-236 50-150
CELLPACK Unit number Type  
194046
194047		 CHE-I 36kV 50-150
CHE-I 36kV 150-400		 50-150
150-400
Transformer bay

Transformer bay

The same as in feeder bays.

Notice:
A cable tray is required under switchgears of any kind. Alternatively, the switchgear can be installed on a high base or elevated floor. If other cable terminations are used, please contact the manufacturer.

Rotoblok SF switchgear bay variants

Rotoblok SF switchgear bay variants

Lateral view and dimensions

Lateral view and dimensions

Rotoblok SF - Widok z boku i gabaryty

  1. - Stainless steel tank filled with SF6 gas, with switching units
  2. - Drive compartment
  3. - Bushing insulators
  4. - Safety valve

Notice:
The pictures shown on the next pages present exemplary bay equipment. It is possible to configure the bays according to the customer’s needs. In such cases, please contact the manufacturer to request the pictures.

SL1 (feeder bay)

SL1 (feeder bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole liniowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole liniowe

weight = 175 kg

Notice:
Optional equipment on the electrical diagram is marked in red.

SL2 (feeder bay)

SL2 (feeder bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole liniowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole liniowe

weight = 190 kg

Notice:
Optional equipment on the electrical diagram is marked in red.

St2 (transformer bay)

St2 (transformer bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole transformatorowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole transformatorowe

weight = 210 kg

Notice:
Optional equipment on the electrical diagram is marked in red.

SP1 (metering bay)

SP1 (metering bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole pomiarowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole pomiarowe

weight = 390 kg
 
SS1L(P*)) (coupler bay with switch disconnector or disconnector on the left side)

SS1L(P*)) (coupler bay with switch disconnector or disconnector on the left side)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole sprzęgłowe z odłącznikiem lub rozłącznikiem z lewej strony

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole sprzęgłowe z odłącznikiem lub rozłącznikiem z lewej strony

weight = 265 kg

Notice:
Optional equipment on the electrical diagram is marked in red.
*) It is possible to design the bay in a mirror variant.

SS2L(P*)) (coupler bay with switch disconnector or disconnector on the left side)

SS2L(P*)) (coupler bay with switch disconnector or disconnector on the left side)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole sprzęgłowe z odłącznikiem lub rozłącznikiem z lewej strony

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole sprzęgłowe z odłącznikiem lub rozłącznikiem z lewej strony

weight = 465 kg

Notice:
Optional equipment on the electrical diagram is marked in red.
*) It is possible to design the bay in a mirror variant.

SO1 (lightning arrester bay)

SO1 (lightning arrester bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole odgromnikowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole odgromnikowe

weight = 100 kg

Notice:
Optional equipment on the electrical diagram is marked in red.

SŁ2 (Coupler bay)

SŁ2 (Coupler bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole łącznika

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole łącznika

weight = 100 kg
 
STpwł4 (bay with auxiliary transformer)

STpwł4 (bay with auxiliary transformer)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole z transformatorem potrzeb własnych

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole z transformatorem potrzeb własnych

Notice:
Optional equipment on the electrical diagram is marked in red.

STpwł 25kVA + ST1 (bay with auxiliary transformer with maximum rated power 25kVA)

STpwł 25kVA + ST1 (bay with auxiliary transformer with maximum rated power 25kVA)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole z transformatorem potrzeb własnych o mocy max 25kVA

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole z transformatorem potrzeb własnych o mocy max 25kVA

Notice:
Optional equipment on the electrical diagram is marked in red.

SWTp(5*)) (transformer bay)

SWTp(5*)) (transformer bay)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole transformatorowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole transformatorowe

Notice:
Optional equipment on the electrical diagram is marked in red.
*) Using support transformers instead of gland plates.

SWTp(5*)) (transformer bay with voltage meter)

SWTp(5*)) (transformer bay with voltage meter)

Electrical diagram

Schemat elektryczny Rotoblok SF - pole transformatorowe z pomiarem napięcia

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole transformatorowe z pomiarem napięcia

Notice:
Optional equipment on the electrical diagram is marked in red.
*) Using support transformers instead of gland plates.

SWS1 (coupler bay)

SWS1 (coupler bay)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF - pole sprzęgłowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole sprzęgłowe

Notice:
Optional equipment on the electrical diagram is marked in red.

Rotoblok SF 36 switchgear bay variants

Rotoblok SF 36 switchgear bay variants

LL1 (feeder bay)

LL1 (feeder bay)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF 36 - pole liniowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF - pole liniowe

Notice:
Optional equipment on the electrical diagram is marked in red.

LT1 (transformer bay)

LT1 (transformer bay)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF 36 - pole transformatorowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF 36 - pole transformatorowe

Notice:
Optional equipment on the electrical diagram is marked in red.

LS1L (coupler bay with disconnector on the left side)

LS1L (coupler bay with disconnector on the left side)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF 36 - pole sprzęgłowe z rozłącznikiem z lewej strony

Front view

Widok z frontu rozdzielnicy Rotoblok SF 36 - pole sprzęgłowe z rozłącznikiem z lewej strony

Notice:
Optional equipment on the electrical diagram is marked in red.

LP1 (metering bay)

LP1 (metering bay)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF 36 - pole pomiarowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF 36 - pole pomiarowe

Notice:
Optional equipment on the electrical diagram is marked in red.

LWT (circuit breaker transformer bay)

LWT (circuit breaker transformer bay)

Electrical diagram

Schemat elektryczny rozdzielnicy Rotoblok SF 36 - pole transformatorowe wyłącznikowe

Front view

Widok z frontu rozdzielnicy Rotoblok SF 36 - pole transformatorowe wyłącznikowe

Notice:
Optional equipment on the electrical diagram is marked in red.

MV switchgear (medium voltage)

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