STACJA TYPU MRw-m. Stacja mobilna na podwoziu jezdnym

Failures or overhauls of transmission grid or transformer substation, the need for temporary supply to the customers and for rapid supply of power, without the option of connection to an MV grid, with the use of a power generator unit are a few examples of factors which resulted in the design of a light substation in a metal enclosure, on a transport chassis with a gross vehicle weight rating GVWR of 3.5T, which can be towed by a truck, for example. The substation enclosure is formed by a light, spatial, self-supporting metal structure made of structural steel connected by welding and bolting. The entire structure is protected against corrosion and powder painted.

Stations use state of the art TPM type MV switchgear in gas insulation and RN-W type LV switchgear with the possibility of connecting a power generator unit, operated from the outside, after previously opening the doors to an appropriate compartment. These switchgear are commonly used in the commercial power sector as elements which provide power supply and protection to transformer units.

The station may house a transformer with a maximum power up to 400 kVA (with gravity ventilation), installed after roof removal. The transformer is permanently installed in the substation, which enables it to be transported without the need to remove the transformer.

The presented solution should be considered an example. ZPUE S.A. has in its offer a very wide range of transformer substation and MV and LV switchgear solutions, which enable the performance of very advanced control and protection functions, including automation logic which enables uninterrupted restoration or reconfiguration of the power supply. These solutions are selected individually and may differ from the one presented in the publication.

Placement of equipment

MRw-m 20/400-3
STACJA TYPU MRw-m. Stacja mobilna na podwoziu jezdnym typu MRw-m 20/400-3
1 Transport chassis - trailer
2 Ventilation grating IP 23D - standard, IP 43 - optional
3 Doors: solid or with ventilation louvres IP 23D - standard, or IP 43 - option
4 Transformer
5 LV switchgear
5a AMI cabinet / Smart Grid / telemetry / auxiliary
6 MV switchgear

Note!

The catalogue presents example substation configurations.

Electrical diagram

STACJA TYPU MRw-m. Stacja mobilna na podwoziu jezdnym - schemat elektryczny

Technical parameters / configuration possibilities

Mass / Area
Trailer do 800 kg
Transformer substati 2 600 kg
Unit's GVWR 3 500 kg
Usable area 3,22 m2
Technical parameters / configuration possibilities
Transformer* (4) Maximum power / dimension 400 kVA / 850 x 1200 x 1450 [mm]
Transformer (4) Maximum mass 1300 kg (because of DMC 3,5t set)
Internal arc resistance classification IAC-AB-16 kA-1s
Enclosure class 20
Electrical parameters of switchgears MV LV
Rated voltage up to 25 kV up to 0,69 kV
Rated current 630 A up to 630 A
Rated short-time withstand current up to 20 kA (1s) up to 20 kA (1s)
Rated peak withstand current up to 50 kA up to 50 kA
Switchgear** Type Maximum number of bays
LV (5) RN-W 7
MV (6) TPM Kompakt 4 (LLTL)

* Transformer inserted from above, before the roof is attached.

** Detailed selection of switchgears and their equipment is listed in chapters dedicated to individual devices in the catalogue.
Example layouts of switchgears and corresponding substation configurations are specified in parentheses

Stacja typu MRw „ponton” dedykowana dla kopalni odkrywkowych

Station dedicated to emergency power supply with the possibility of power supply from an overhead or cable line.

Placement of equipment

MRw 20/630-1
Stacja typu MRw „ponton” dedykowana dla kopalni odkrywkowych
1 Substation placement part
2 Ventilation louvres IP 23D - standard, IP 43 or IP 55 - optional
3 Doors: solid or with ventilation louvres, IP 23D - standard, IP 43 or IP 55 - optional
4 Transformer
5 LV switchgear
5a AMI cabinet / telemetry / auxiliary
6 MV switchgear

Note!

The catalogue presents example substation configurations.

Electrical diagram

Stacja typu MRw „ponton” dedykowana dla kopalni odkrywkowych - schemat elektryczny
Stacje dedykowane do instalacji fotowoltaicznych

Due to the design and dimensions - the height above the ground level is only 1700 mm and the low weight - including the ~ 8T transformer, a station dedicated to large-scale photovoltaic installations - installation between the tables with panels. The station is mounted on a concrete foundation and can be transported as a whole, including the transformer.

MRw (3,4x1,6) 20/1000-1(3)

MRw (3,4x1,6) 20/1000-1(3) Large-scale PV installations, sector station
Stacje dedykowane do instalacji fotowoltaicznych
1 Substation placement part — concrete foundation
2 Ventilation louvres IP 23D - standard, IP 43 - optional
3 Doors: solid or with ventilation louvres IP 23D - standard, IP 43 - optional
4 Transformer
5 LV switchgear
5a AMI cabinet / telemetry / auxiliary
6 MV switchgear

Note!

The catalogue presents example substation configurations.

Electrical diagram
Stacje dedykowane do instalacji fotowoltaicznych - schemat elektryczny
Technical parameters / configuration possibilities
Mass / Area
Concrete foundation 3 000 kg
Metal main structure 1 500 kg
Metal roof 200 kg
Usable area 5,44 m2
Technical parameters / configuration possibilities
Transformer* (4) Maximum power / dimension 630 kVA / 1000 x 1800 x 1850 [mm]
Enclosure class 10
Electrical parameters of switchgears MV LV
Rated voltage up to 25 kV up to 0,8 kV
Rated current 630 A up to 1000 A
Rated short-time withstand current up to 25 kA (1s) up to 35 kA (1s)
Rated peak withstand current up to 63 kA up to 77 kA
Switchgear** Type Maximum number of bays
LV (5) RN-W 8
MV (6) TPM 1 (T+) / 3 (e.g. WLL or TLL)

* Transformer inserted from above, before the roof is attached.

** Detailed selection of switchgears and their equipment is listed in chapters dedicated to individual devices in the catalogue. Example layouts of switchgears and corresponding substation configurations are specified in parentheses.

*** LV station side may operate with TN-C and IT type low voltage cable grids.

MRw (3,3x2,15) 20/1600-3

MRw (3,3x2,15) 20/1600-3 Large-scale PV installations, sector station

The station is dedicated to large-scale photovoltaic installations, the main body is integrated with a metal foundation - low weight ~ 7.5T with an installed transformer. The station can be transported as a whole, including the transformer.

Placement of devices
MRw (3,3x2,15) 20/1600-3 Wielkoskalowe Instalacje PV, stacja sektorowa
1 Substation placement part — metal foundation
2 Ventilation louvres IP 23D - standard, IP 43 - optional
3 Doors: solid or with ventilation louvres IP 23D - standard, IP 43 - optional
4 Transformer
5 LV switchgear
5a AMI cabinet / telemetry / auxiliary
6 MV switchgear

Note!

The catalogue presents example substation configurations.

Electrical diagram
MRw (3,3x2,15) 20/1600-3 Wielkoskalowe Instalacje PV, stacja sektorowa - schemat elektryczny
Technical parameters / configuration possibilities
Mass / Area
Total mass with transformer 7 500 kg
Metal main structure 2 800 kg
Metal roof 500 kg
Usable area 7,1 m2
Technical parameters / configuration possibilities
Transformer* (4) Maximum power / dimension 1600 kVA / 1300 x 1900 x 1950 [mm]
Enclosure class 10
Electrical parameters of switchgears MV LV
Rated voltage up to 25 kV up to 0,8 kV
Rated current 630 A up to 1250 A
Rated short-time withstand current up to 25 kA (1s) up to 35 kA (1s)
Rated peak withstand current up to 63 kA up to 77 kA
Switchgear** Type Maximum number of bays
LV (5) RN-W 15
MV (6) TPM 3 (WLL)

* Transformer inserted from above, before the roof is attached.

** Detailed selection of switchgears and their equipment is listed in chapters dedicated to individual devices in the catalogue. Example layouts of switchgears and corresponding substation configurations are specified in parentheses.

*** LV station side may operate with TN-C and IT type low voltage cable grids.

Stacja typu MRw-k - konstrukcja modułowa

Due to the modular design, it is possible to create a wide range of substation configurations based on standard modules, complex configuration based on MV switchgears (in air or gas insulation) and LV switchgears of our own manufacture.

Modular substations are based on a light, self-supporting metal structure. This design enables placement of the station directly on the ground or on previously prepared base, without the need to prepare additional foundations. This shortens the installation time and cost compared to traditional solutions built of brick.

Substation parameters

Substation parameters
Maximum transformer power up to 1000 kVA up to 2000 kVA
MV/LV rated voltage up to 24 kV / 0,4 kV
Switchgear continuous rated current (MV/LV) up to 630 A / 1600 A up to 630 A / 3200 A
Rated short-time withstand current (MV/LV) up to 25 kA (3s) / 35 kA (1s) up to 25 kA (3s) / 85 kA (1s)
Rated peak withstand current (MV/LV) up to 63 kA / 77 kA up to 63 kA / 187 kA
Internal arc classification up to AB-20 kA – 1s
Ingress protection rating IP 23D or IP 43

Design / modularity

Main functional compartments

Stacje specjalistyczne - przemysł ciężki / wydobywczy - schemat elektryczny

Example configurations of modular substations with TPM and Rotoblok SF type MV switchgears

Stacja typu MRw-k - konstrukcja modułowa

Technical parameters / Configuration options

Station Transformer (4) Switchgear - type / max. bay amount
Type Dimensions Maximum power MV (6) LV (5)
MRw 20/160 2,35 x 1,6 x 1,7 160 kVA NONE RN-W / 7
MRw 20/250 2,7 x 1,8 x 2,16 or 2,46 250 kVA TPM / 4 or 2 + M RN-W / 8
MRw 20/250 2,9 x 2,6 x 2,45 or 2,75 250 kVA Rotoblok SF / 4 RN-W / 14
MRw 20/1000 2,8 x 2,2 x 2,16 or 2,46 1000 kVA TPM / 5 or 3 + M RN-W / 12
MRw 20/1000 2,8 x 2,6 x 2,16 or 2,46 1000 kVA TPM / 6 or 4 + M or 5 + S RN-W / 16
MRw 20/1000 3,1 x 2,2 x 2,45 or 2,75 1000 kVA Rotoblok SF / 3 RN-W / 16
MRw 20/1000 3,1 x 2,6 x 2,45 or 2,75 1000 kVA Rotoblok SF / 4 RN-W / 16
MRw 20/1600 3,4 x 2,6 x 2,45 or 2,75 1600 kVA TPM / 6 or 4 + M lub 5 + S RN-W / 16
MRw 20/1600 3,7 x 2,6 x 2,45 or 2,75 1600 kVA Rotoblok SF / 4 RN-W / 16
MRw 20/2000 3,7 x 2,2 x 2,45 or 2,75 2000 kVA TPM / 6 or 4 + M or 5 + S ZR-W / 16
MRw 20/2000 4,0 x 2,6 x 2,45 or 2,75 2000 kVA Rotoblok SF / 4 ZR-W / 16

External view

Version with concrete foundations
Wariant z fundamentem betonowym
Versions with integrated metal foundations
Wariant ze zintegrowanym fundamentem metalowym

Concrete foundation

Dimensions in accordance with the substation size
Fundament betonowy

Metal foundation

 
Fundament metalowy

1 - Substation placement part — concrete or metal foundation

Placement of devices

MRw (2,35x1,6) 20/160 - final substation (simplified)
MRw (2,35x1,6) 20/160 - stacja końcowa (uproszczona)
2 Ventilation louvres - optional
3 Doors: solid or with ventilation louvres, IP 23D - standard, IP 43 or IP 55 - optional
4 Transformer
5 LV switchgear
5a AMI cabinet / telemetry / auxiliary
6 MV switchgear
6a MV compartment without the MV switchgear
MRw (2,7x1,8) 20/250-4
MRw (2,7x1,8) 20/250-4
MRw (2,9x2,6) 20/250-4
MRw (2,9x2,6) 20/250-4

Electrical diagram

Schemat elektryczny

The catalogue presents example substation configurations.

Optional equipment was marked in red on the electrical diagram.

Example configurations of substations with RXD type air insulated switchgears

Przykładowe konfiguracje stacji z rozdzielnicami w izolacji powietrznej typu RXD

Placement of devices

MRw configuration no.1 max. 1000 kVA
MRw konfiguracja nr 1 max. 1000 kVA
MRw configuration no.2 max. 1000 kVA
MRw konfiguracja nr 2 max. 1000 kVA
MRw configuration no.3 max. 1000 kVA
MRw konfiguracja nr 3 max. 1000 kVA
2 Ventilation louvres - optional
3 Doors: solid or with ventilation louvres IP 23D - standard, IP 43 or IP 55 - optional
4 Transformer
5 LV switchgear
5a AMI cabinet / telemetry / auxiliary
6 MV switchgear

Eletricel diagram

Przykładowe konfiguracje stacji z rozdzielnicami w izolacji powietrznej typu RXD - schemat elektryczny

The catalogue presents example substation configurations.

Optional equipment was marked in red on the electrical diagram..

Advantages of substations

Przykładowe konfiguracje stacji z rozdzielnicami w izolacji powietrznej typu RXD - zalety stacji
STACJA TYPU MRw NA PŁOZACH

Substation dedicated for emergency power supply, with the possibility of being supplied from an overhead or buried line.

Placement of equipment

MRw 20/630-1
STACJA TYPU MRw-m na płozach
1 Overhead connection
2 Ventilation louvres IP 23D - standard or IP 43 - option
3 Doors: solid or with ventilation louvres IP 23D - standard, or IP 43 - option
4 Transformer
5 LV switchgear
6 MV switchgear

Note!

The catalogue presents example substation configurations.

Electric diagram

STACJA TYPU MRw-m na płozach - schemat elektryczny

Technical parameters / configuration possibilities

Mass / Area
Main structure 2 400 kg
Usable area 4,73 m2
Technical parameters / configuration possibilities
Transformer (4) Maximum power / dimension* 630 kVA / 1000 x 1800 x 1850 [mm]
Internal arc resistance classification IAC-AB-16 kA-1s
Enclosure class 20
Electrical parameters of switchgears MV LV
Rated voltage up to 25 kV up to 0,69 kV
Rated current 630 A up to 1250 A
Rated short-time withstand current up to 20 kA (1s) up to 20 kA (1s)
Rated peak withstand current up to 50 kA up to 50 kA
Switchgear** Typ Maximum number of bays
LV (5) RN-W 7
MV (6) Rotoblok (700) 1 (RT1)

* Maximum width of the transformer installed through the substation doors.

** Detailed selection of switchgears and their equipment is listed in chapters dedicated to individual devices in the catalogue.
Example layouts of switchgears and corresponding substation configurations are specified in parentheses.

Additional information